CNC Integrated Hybrid Metal 3D Printer, a revolutionary solution that seamlessly combines the precision of CNC machining with the versatility of 3D printing. While traditionally viewed as competing technologies, our hybrid machine represents a paradigm shift, demonstrating the symbiotic relationship between 3D printing and machining. The synergy achieved in this integrated system allows for producing high-tolerance, intricately shaped components at an unprecedented speed. This cutting-edge technology optimizes efficiency and cost-effectiveness by eliminating the need for manual labor and the complexities of programming separate equipment. Hybrid manufacturing transcends the limitations of individual processes, offering a comprehensive solution that addresses the shortcomings of additive and subtractive manufacturing. By employing 3D printing to create near-net shape parts and seamlessly transitioning to CNC milling for precision finishing, manufacturers can now achieve complex geometries with the detailed surface quality of milled components. Whether building parts from scratch, adding features to existing components, performing repairs, or applying coatings, our hybrid machine delivers unparalleled versatility. Operating in either sequential or alternating modes, this technology ensures flexibility in manufacturing processes. Our CNC Integrated Hybrid Metal 3D Printer provides a streamlined and user-friendly experience supported by advanced software solutions like Siemens NX. This hybrid solution caters to the diverse prototyping needs and functional end-use part production. It is a game-changer for smaller companies seeking a cost-effective approach to hybrid manufacturing. As a transformative force in industries like automotive and aerospace, this innovative machine resolves challenges related to part complexity and productivity, offering a glimpse into the future of manufacturing efficiency. Embrace the evolution with our CNC Integrated Hybrid Metal 3D Printer — where precision meets versatility for the next generation of advanced manufacturing.
1. Aerospace: Hybrid manufacturing addresses the aerospace industry's demand for heat-resistant, lightweight components with precise tolerances by seamlessly fabricating them from reinforced thermoplastics and metals like aluminum.
2. Automotive: Streamlined production, hybrid manufacturing facilitates the creation of complex engine and chassis components in a single machine, reducing material and labor costs.
3. General Engineering: Offers essential solutions for maximizing uptime; hybrid manufacturing allows for efficiently repairing broken machinery components, minimizing costs, and reducing the need for extensive standing inventory.
4. Medical: Creation of customized implants, prosthetics, and surgical tools by combining the flexibility of additive manufacturing for part customization with CNC machining to ensure optimal part quality.
1. The final dimension of the job to be printed: XYZ (all in mm) with dimensional tolerances.
2. Material to be printed: Grade and composition.
3. Substrate material: Grade and composition.
4. Printing process parameters: Build orientation, required laser power (in Watt, max laser power allowed 1100 W), scan speed (mm/min), layer height (0.8 mm/ 1 mm/ 1.2 mm), scan strategy, overlap percentage between two consecutive tracks.
5. Shielding gas:High-purity argon.
6. If the user is not sure about the printing process parameters, please mention ‘DEFAULT parameters’.It will enable the operator to print the job using default parameters, which will ensure ~ 100 % dense part.
7. Machining process parameters:Cutting speed, feed, and depth of cut. This step is optional. If it is not required, please mention.
8. Contact details: Name, organizational details, email, and mobile no. This information will be used to communicate with the user by the operator.
9. Any specific details/request which is not listed above may also be mentioned. It will be reviewed by the operator, and necessary action will be taken accordingly.
If the user has any specific experimental plans, please put a schematic in the PDF and mention all the details clearly.
Once the above information is obtained, the operator will check the feasibility of carrying out the job and let the users know the exact amount of charges to execute the job within a maximum of 03 working days. If any design modification in the job file is required or there is any query, the operator will communicate with the user accordingly.
Model: |
Meltio Engine – 1.2 kW CNC integration. |
Make: |
Meltio Engine – Meltio, Spain, CNC – HAAS Automation, Inc., USA |
Feedstock and materials supported: |
The machine uses the material in wire form having a diameter of 0.8 – 1.2 mm and supports a wide variety of materials such as Mild Steel ER70S, Stainless Steel (316L, 308L, 17-4 PH), Tool Steel H11, Titanium alloy 64, Inconel (625 & 718). Many materials are currently under development. It is also possible to print customized alloys. Interested Users may get in touch with the Prof-in-charge or the operator to check the feasibility of printing such materials. For further details on the material, please visit: https://meltio3d.com/materials/ |
Printing of multi-material components: |
Dual wire printing allows the printing of multi-material components. |
Dimensions of the job: |
The print volume for this system is 950 x 500x 600 (all dimensions are in mm). |
To execute a job: |
Users are requested to provide the following information to the operator in charge of the machine. |
Job file: |
CAD model of the job along with a .STL copy of the same. |
Lab Location :
CRF-SATHI Facility
IIT Delhi, Sonipat Campus,
Sonipat – 131029, Haryana
Operating Scientist:
Pankaj Chaudhary
Email: ird600332@iitd.ac.in
Phone No. +91 11 2659 3281
Professor In charge:
Prof. Sagar Sarkar
Department of Mechanical Engineering
IIT Delhi, Hauz Khas, New Delhi - 110016